Some years ago, I worked for a high-tech equipment manufacturer where the key to selling products was innovation. This company invested heavily in R&D, had both design and manufacturing engineering staffs, and devoted enormous energy to constructing physical prototypes of new products. Most of the prototype testing was uneventful, but occasionally a test lab would get blown up. The mess was expensive and time-consuming. It culminated with engineering having to go back to the drawing board. The experience was discouraging, and I'm sure that many engineers and executives reading this can identify with this.
It's no wonder that, after 20 years of cyberpresence and virtualization, product development is going virtual, too. This new process is not necessarily being launched over the public Internet, where there is the constant threat of intellectual property theft. But it does use IP (Internet protocol) over VPN-secured networks that can engage the best engineering minds from around the world in innovation and problem solving.
Here are some examples:
The automotive, aerospace, and defense engineering industries are using virtualized design and modeling to test concepts for more complex, higher-quality products.
The electronics industry is employing virtual product development to model complex designs and simulations for electronic and semiconductor devices.
The pharmaceutical industry is engaging in virtual analysis of properties and combinations for drug design and development.
For IT, the move to virtual product development, modeling, and simulation implies an incorporation of high-performance computing (HPC) in enterprise IT, whether that HPC is acquired through a cloud or, as most enterprises ultimately will prefer, through on-board HPC computing clusters that are both affordable and scalable.
To provide a more microscopic view: Keven Hofstetter, a research program manager at Caterpillar Inc., gave a presentation last year on how his company had revised its product development process to make it more virtual.
Caterpillar previously used a 10-year cycle for revising its end-to-end product line, Hofstetter said in the presentation. Today, aggressive regulatory deadlines on equipment emissions no longer make a 10-year product upgrade cycle practical. To redesign and bring products to market quicker, his company uses virtual product modeling and simulations, which makes it easy and cost-effective to detect and correct flaws. It is also easy to bring remote engineering teams together when needed, thanks to Internet connectivity.
Because so much of its product development can be accomplished quickly and inexpensively (before the product is cast in iron), Caterpillar has set as its goal the ability to fully simulate products in a virtual context. This will continue to reduce design costs while speeding products to market.
Guus Dekkers, CIO of EADS (European Aeronautic Defence and Space Company NV) and Airbus, agrees with that concept. Dekkers told HPCwire this year that the aeronautics industry needs to preload and virtualize its product development process.
[Engineers] no longer limit themselves to simulate an aircraft's behavior as a static model, but use the availability of vast high performance computing power to calculate the optimal scenario under different, partially dynamic situations. This allows them to optimize important safety, environmental and performance criteria like fuel-burn, noise, aerodynamics optimizations and performance prediction for multiple scenario's, which has been impossible in the current precision up until recently. This clearly allows us to design better aircraft.
Ultimately, virtual product design leads us to a safer, more collaborative process that brings more value to manufacturers and their customers.
I'm not sure your statement is entirely accurate, Mary. The reason cloud has been so successful is that it allows for a quicker and cheaper way to run the same old client-server model. New, innovative products often create new, innovative markets, but are much smaller than the traditional, existing markets. If I had to choose between supporting the trendy 5 percent of the market, or the dull-and-boring 65 percent of the market, I suspect I'd aim the vast majority of my funding at meeting the needs of my paying customers. It all comes down to knowing your customers, and meeting their needs in order to be successful. Oh, and just for the record: more and more companies are dropping virtualization like a bad habit, because it's simply not stable and fast enough to meet their needs. HPC, on the other hand, looks like a home run. Now, where can I get my hands on a dual quad-core laptop? ; -)
Good point, nimantha. Without new IT products and services, there would be no new efficiencies and therefore no fresh demand. The cloud services market is a great example; with new services have come a rush of demand and more supply.
I'd be interested in seeing how the adoption of HPC-based virtualization for R&D compares directly with the old-fashionend internal lab model. Given your examples, Mary, it seems the savings accrue largely in the area of development/turnaround time.
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